Tiormaiche Rotary Àrd-èifeachdas bho Dèanadair dearbhte ann an Sìona

Tiormaiche Rotary - Leabhar-iùil Luchd-tòiseachaidh

dreach rothlach-tiormaiche

A ’coimhead airson tiormaiche rothlach airson a reic? Ma tha, tha am fiosrachadh gu lèir againn an seo a dh’ fheumas tu gus co-dhùnadh fiosraichte a dhèanamh. Bho buannachdan agus eas-bhuannachdan an tiormaiche rothlach gu prìs an tiormaiche rothlach, cuidichidh sinn thu gus an roghainn as fheàrr a dhèanamh nuair a tha thu a’ ceannach airson tiormairean rothlach gnìomhachais bho àite sam bith san t-saoghal.

Dè a th 'ann an tiormaiche Rotary?

Is e inneal gnìomhachais a th’ ann an tiormaiche rothlach gus taiseachd stuthan amh a lughdachadh no a lughdachadh mus tèid an giullachd ann am muileann pellet no inneal coltach ris..

Faodar tiormairean rothlach a chleachdadh anns a h-uile seòrsa gnìomhachas, gabhail a-steach fiodh agus cruinneagan biadhadh bheathaichean. Faodaidh iad eadhon a bhith air an cleachdadh airson cloich a thiormachadh, gainmheach, ùir, mèinn, gràinnean, gràn, pònairean cofaidh, agus iomadh seòrsa eile de stuthan.

Faodar na h-innealan sin a chleachdadh airson dìreach obair sam bith, beag no mòr. Tha gach seòrsa de dhiofar mheudan ann, cumaidhean, agus dealbhadh gus gabhail ri diofar sheòrsaichean thoraidhean, meudan eadar-dhealaichte, agus diofar raointean susbaint taiseachd.

Prionnsabal Obrach Dryer Rotary, Dealbhadh, Diagram

Faodar mòran de dhealbhaidhean tiormachaidh rothlach a chleachdadh airson diofar thagraidhean. An sruth gas, dealbhadh druma, agus stòr teas buaidh air freagarrachd inneal airson diofar sheòrsaichean de stuthan.

Prionnsabal Obrach Dryer Rotary

Tha coltas gu bheil prionnsapal obrach an tiormaiche rothlach iom-fhillte ach gu dearbh tha e gu math sìmplidh.

Bidh an ìre taiseachd ceart aig an toradh mu dheireadh agus thèid a leigeil a-mach às an tiormaiche druma rothlach, a’ ceadachadh an uairsin a chleachdadh ann am muileann pellet no seòrsa sam bith eile de uidheamachd crìochnachaidh, stèidhichte air do ghnìomhachas. Ma tha pùdar mìn sam bith, thèid a chruinneachadh leis an neach-cruinneachaidh duslach gus an cunnart bho bhreugan agus cunnartan teine ​​​​a lughdachadh. Thèid gas glan a tha air fhàgail às a dhèidh a sgaoileadh dhan adhar.

Seo oideachadh sgiobalta:

  1. Cruinnichidh tu stuthan amh airson a bhith air an giullachd anns an tiormaiche, fiodh san fharsaingeachd, mus bi e an dùil a dhol a-steach don mhuileann pellet no inneal pellet.
  2. Nuair a tha na stuthan deiseil airson a thiormachadh, cuiridh tu iad a-steach don raon thioram le bhith a’ cleachdadh truinnsearan measgachadh sònraichte. Tha na truinnsearan sònraichte sin gu bhith air an tiormachadh tro ghluasad dìreach. Tha iad air an cur a-steach aig diofar cheàrnan a rèir riatanasan agus gluasad rothlach a ’phlàta tiormachaidh.
  3. Thèid na stuthan a theasachadh gu teòthachd àrd, le gas fùirneis àrd-teodhachd a’ leigeil a-steach don t-siostam. Bidh seo a’ falmhachadh uisge sam bith a th’ anns na stuthan, gan tiormachadh bhon taobh a-staigh a-muigh. Tha an dealbhadh sònraichte seo cuideachd a’ cur casg air an stuth bho bhith a’ cumail ri taobh a-staigh an t-siolandair.

Is e sin am briseadh sìos bunaiteach air mar a tha tiormaiche rothlach ag obair. Tha feartan fèin-glanaidh aig tiormaiche rothlach cuideachd. Fhad ‘s a tha e a’ tionndadh, tha am balla a-staigh air a ghlanadh gu fèin-ghluasadach, a 'cur casg air an stuth bho bhith a' cumail ris a 'bhalla.

Tiormaiche Rotary Neo-dhìreach / Dryer Rotary dìreach

Seachad air sin, tha grunn sheòrsaichean de thiormairean rothlach ann as urrainn dhut a cheannach agus diofar sheòrsachadh.

Mar as trice faodaidh iad a bhith air an comharrachadh mar tiormairean rothlach le teasachadh dìreach, tiormairean rothlach le teasachadh neo-dhìreach, no seòrsa sònraichte, coltach ri tiormaiche druma rothlach triple pas.

Nas trice na chan e, faodar na tiormairean rothlach a lorgas tu airson an reic airson do ghnìomhachas a sheòrsachadh mar thiormairean rothlach neo-dhìreach no tiormairean rothlach dìreach. Brisidh sinn an teicneòlas airson gach aon dhiubh sin sìos dhut gu h-ìosal.

Ann an tiormaiche rothlach le teas dìreach, bidh an stuth a’ conaltradh gu dìreach ris an èadhar teth. Bidh an èadhar teth agus na stuthan uile a’ gluasad san aon taobh, eadhon ged a tha teòthachd an adhair teth aig an fhosgladh nas àirde.

Leis gu bheil taiseachd uachdar fhathast aig an stuth a dh’ fheumar a ghluasad, tha teòthachd an toraidh fhathast na teòthachd taiseachd. Canar seòrsa gnàthach co-shìnte de thiormaiche rothlach ris an seo.

Tha seòrsa de thiormaiche rothlach ann cuideachd, a tha cuideachd air a theasachadh gu dìreach. Anns an t-siostam seo, mar a tha an t-ainm a’ moladh, bidh an sruth-adhair a’ gluasad an taobh eile den stuth. Tha seo a 'cruthachadh eadar-dhealachadh teòthachd mòr agus is e aon den fheadhainn as fheàrr ann a bhith a' gluasad teas.

Tha an seòrsa teicneòlas seo gu tric air a chleachdadh airson stuthan le àrd taiseachd agus ìosal losgaidh, coltach ri sloda, agus cho tric airson tiormairean rothlach pellet fiodha leis gu bheil fiodh nas losgadh.

Dealbhadh Rotary Dryer

Tha tiormaiche rothlach air a dhèanamh suas den phrìomh bhodhaig, siostam beathachaidh, siostam cruinneachaidh, agus siostam ducting.

Nuair a thèid an stuth a-steach don druma tron ​​​​inneal beathachaidh, bidh iomlaid teas eadar èadhar teth agus an stuth a’ tòiseachadh. Bidh an stuth a’ gluasad air feadh a’ phlàta lùbte air a’ bhalla druma tro inneal rollaidh (uime sin am focal “rothach”) agus an èadhar a chaidh a thoirt a-steach. Is e seo teicneòlas tiormachaidh sruthadh co-aontach, is e sin an teicneòlas as cumanta a thathas a’ cleachdadh ann an dealbhadh tiormair rothlach an-diugh.

Bidh dealbhadh an tiormaiche rothlach agad gu dlùth a’ leantainn nam paramadairean a tha air an sònrachadh gu h-àrd “prionnsabal obrach” earrann.

Ach, tha cuid de dh’ eadar-dhealachaidhean ann a rèir an seòrsa tiormaiche rothlach a cheannaicheas tu agus crìochan dealbhaidh an inneil fa leth.

Gu tric, tha buaidh aig na crìochan dealbhaidh seo air an ìre de taiseachd a dh’ fheumar a thoirt a-mach às a ’choille agus thèid do phròiseasadh gu cruinneagan. Cuid de sheòrsan, coltach ri sapwood, tha taiseachd mòran nas àirde na seòrsaichean eile.

Faodaidh an ìre taiseachd a dh’ fheumas tiormaiche a thoirt air falbh buaidh a thoirt air mòran thaobhan de dhealbhadh an tiormaiche rothlach. Tha feartan eile a 'tighinn a-steach airson na diofar thaobhan den tiormaiche, cuideachd, agus is e co-cheangal nam feartan sin uile ri chèile a tha a 'dearbhadh an dealbhadh deireannach.

Seo beagan eisimpleirean.

Is e teirm a th’ anns an ùine gleidhidh airson cunntas a thoirt air an ùine a dh’ fheumas stuth amh fuireach taobh a-staigh an tiormaiche gus na toraidhean a tha thu ag iarraidh a ruighinn. Bheir seo buaidh air meud iomlan an tiormaiche agus/no an druma tiormachaidh.

Is e feart eile ri beachdachadh air sruth-adhair. Tha susbaint taiseachd stuth amh a’ toirt buaidh air rèiteachadh sruth-adhair an tiormaiche (no dè an taobh a tha an èadhar a’ sruthadh a-steach an coimeas ri stiùir an stuth co-shruth no frith-sruth). 

Bidh cuid de stuthan a’ giùlan tòrr taiseachd agus bidh feum aca air drile tùsail luath. Airson stuthan mar seo, tha rèiteachadh co-làthaireach air leth freagarrach oir tha e a’ toirt air an stuth fliuch a dhol an conaltradh ris na gasaichean tiormachaidh teth an-toiseach.

An dà chuid fad agus trast-thomhas an druma, an coimeas ri dealbhadh an tiormaiche rothlach, faodaidh grunn fhactaran eadar-mheasgachaidh buaidh a thoirt air, cuideachd. Tha an astar sruth-adhair a tha a dhìth còmhla ris an ùine gleidhidh a tha a dhìth an dà chuid cudromach ann a bhith a’ measadh agus a’ dearbhadh an fhad druma rothlach as fheàrr, trast-thomhas, agus dealbhadh a thaobh seo.

Tha grunn nithean eile ann a dh'fhaodas a bhith eadar-dhealaichte ann an dealbhadh.

Stòr Teas

Mar as trice bidh sruthan gas air an teasachadh le losgairean a’ cleachdadh gual no gas no uaireannan ola. Faodaidh e a bhith air a dhèanamh suas de mheasgachadh de ghasaichean losgaidh agus èadhair bho losgaidh, anns a 'chùis seo tha e air a theasachadh gu dìreach.

An àite sin, faodaidh èadhar agus gas eile a tha ro theth agus gu tric inert a bhith ann. Is e seo inneal-tiormachaidh rothlach le teasachadh neo-dhìreach.

Dealbhadh Druma

Faodaidh aon shlige no sligean ioma-mheadhanach a bhith aig tiormaiche rothlach (mar as trice chan eil barrachd air trì).

Having numerous drums can reduce the space that the equipment needs to get the same output.

Combined Processes

Sometimes, rotary dryers can combine other processes with drying, like cleaning, cooling, separating, and shredding. This can increase your efficiency and maximize your profits.

Rotary Dryer Diagram

If you need a visual depiction of how a rotary dryer works, don’t worrythere are plenty to be found online. These diagrams can make it easier to understand precisely how these kinds of machinery operate.

Below isa diagram that shows more detail on how a rotary dryer actually works.

rotary dryer diagram

What Does a Rotary Dryer Do? (Application)

Simply put, rotary dryers solve a common problem that exists when making pellets, and that is this: organic materials in their raw, unprocessed state simply have too much water to be useful in an industrial setting.

A rotary dryer gets rid of the excess waterit’s as simple as that. Of course, manually drying material or using some other type of equipment to dry it is another option to get rid of extra moisture, but it can be expensive, time-consuming, and ineffective.

Using a rotary dryer lets, you save space, save money, and save energy.

Rotary dryers are applicable in just about every industry. In fact, if you are new to understanding how rotary dryers work, you might be surprised to hear that you use a basic version of a rotary dryer in your own homeyour clothes dryer! This common household appliance uses the same type of technology as an industrial rotary dryer, just on a smaller scale.

That’s not all, ged. Tha tiormairean rothlach as mòr-chòrdte anns na gnìomhachasan coilltearachd agus bith-thomas (uime sin, carson a bhios sinn gan reic còmhla ri seòrsachan eile de stuthan cinneasachaidh pellet fiodha) a bharrachd air ann an gnìomhachasan eile, leithid ethanol, cinneasachadh bìdh, biadhadh sprèidh, cungaidh-leighis, giollachd siùcair, agus tuilleadh.

Tha eadhon oidhirp ann airson microbrewers tiormairean rothlach a chleachdadh agus airson luchd-cleachdaidh tiormairean rothlach anns a h-uile àite gus brath a ghabhail air teicneòlas ùr, ath-shealladh air sgèile gnìomhachais.

Dè a chosgas inneal-tiormachaidh rothlach?

Faodar tiormairean rothlach a chleachdadh airson gach seòrsa stuth a thiormachadh, bho thioram rothlach ceimigeach gu tiormaiche rothlach bith-thomas agus a h-uile càil eatarra. Air sgàth seo, tha iad buailteach a bhith gu math caochlaideach anns na cosgaisean iomlan aca. Bidh tiormair rothlach biomass buailteach a bhith beagan nas saoire na tiormaiche ceimigeach, ged nach eil sin gu cinnteach mar sin an-còmhnaidh.

Is dòcha gum faigh thu tiormairean rothlach dachaigh saor airson dìreach beagan cheudan dolar. Air an làimh eile, tha cuid de thiormairean rothlach ann an stoidhle centrifugal a chosgas grunn mhìltean dolar (eadhon $30,000 no barrachd).

Beachdaich gu faiceallach air na sònrachaidhean agus na feumalachdan riatanach agad mus dèan thu ceannach. Gu tric, chan fheum thu uimhir de dh’ airgead a chosg ’s a shaoileadh tu!

Rotary Dryer Buannachdan agus Eas-bhuannachdan

Tha tiormairean rothlach a’ toirt mòran bhuannachdan dha sealbhadairean gnìomhachais, nas motha agus beag.

Airson aon, faodar an cleachdadh air iomadh seòrsa bathar (gu sònraichte, bathar fiodha). Eu-coltach ri seòrsachan eile de tioramachadh innealan, faodar tiormairean rothlach a chleachdadh air mìrean cruaidh nach eil èideadh a bharrachd air an fheadhainn a tha nas neo-chunbhalach.

They can also accept the hottest exhaust gases of any type of dryer. They aren’t as sensitive to particle size, as mentioned, and they have lower maintenance costs and a greater capacity.

Of course, you do have to make sure you choose the right type of rotary dryer to handle the material that you’re attempting to process.

The greatest benefit of a rotary dryer, therefore, is its ability to accommodate products with multiple and differently-sized particles and moisture contents. It keeps larger pieces in the drum longer while allowing slower pieces to exit more rapidly. Air sgàth seo, you’ll have more uniform output in your product moisture.

A rotary dryer can be used on any kind of project, large or small. These revolutionary machines come in all different quantities, product types, and moisture content ranges. A 14diameter drum is perfect for many people, but there are also larger drums available to accommodate various needs.

They can withstand high temperatures and corrosive materials, making them some of the toughest pieces of machinery you’ll have in your entire operation.

Rotary dryers are affordable, versatile, and economical.

Of course, as with anything, there are disadvantages to be noted, cuideachd. Gu fortanach, with rotary dryers, they are few and far between.

You may find that the drying process of super wet biomass in a rotary dryer is more challenging. That’s because it takes more time for uniform drying without increasing the risk of a fire hazard (smaller loads at one time may be necessary). 

They can be costly if you’re only producing pellets on a small scale, and it can sometimes be tough to find a rotary dryer you need locally. Luckily for you, Taichang has the perfect rotary dryer for your businessand it ships!

What Size Rotary Dryer Do I Need?

There are many different sizes and types of rotary dryers you can buy.

San fharsaingeachd, options range from units that are around eight tons to more than 118 tons. Gu follaiseach, those that are higher in tonnage have greater overall power and higher output. They generally can handle a higher capacity and may have a higher rate of speed.

Mar sin, the more volume your business handles on a regular basis, the larger rotary dryer you will need. Consider one that has an internal diameter of 1800 mm or higher and a length of 22000 mm or larger for bigger volumes.

When deciding on the ideal rotary dryer, it is often more important to consider drying capacity and evaporation rates than it is size. Though these measurements often go hand in hand, it is the capacity you want to consider and not necessarily the size itself.

A-rithist, rotary dryer efficiency is often part and parcel of its size, but consider its benefits in other areas in addition to just the amount of space it will take up in your workshop.

How to Buy an Affordable Rotary Dryer (Rotary Dryer Manufacturers)?

There are plenty of affordable rotary dryers out thereit is all about knowing what to look for.

Evaporation Rates

Evaporation rates vary among rotary dryers. Most can handle anywhere between 1,000 agus 60,000 lbs of water evaporation per hour.

One of the biggest factors you need to consider when shopping for a rotary dryerand one that will influence the price of your machineis how hot it gets. Consider the temperature carefully. This can play a role in the type of material you are able to dry.

For fresh green crops, like alfalfa, you will need higher temperatures of up to 850C. The moisture content of the biomass you are inputting is around 50%.

If you are planning on drying material with less moisture, you can get away with a much lower drum temperature. This can be used for most non-fibrous materials that don’t remain as wet, like forest residues. These burn easier and don’t need temperatures that are quite as high because the evaporation rates don’t need to be as rapid.

Drying Systems

Drying systems can rely on several different types of mechanisms, including those that are gas, solid fuel, or liquid fired.

Pollution Prevention Systems

The best rotary dryers will also have pollution prevention systems in place. These can add to the overall cost of the rotary dryer but, in many cases, are necessary as dictated by local or federal regulations and standards.

These systems are meant to control things like odors along with contaminants like SOx, NOx, VOCs, and particulates.

Find the Right Rotary Dryer Manufacturers

Of course, you also need to dedicate some time to find the right rotary dryer manufacturer. Look for a company that adheres to the strictest quality management systems (such as ISO9001) and has strong standards for product design and manufacturing processes.

You want a company that removes any hidden dangers from your productyou don’t want anyone getting hurt on the job.

Finding rotary dryer manufacturers that ensure great customer service is also essential. There is nothing more frustrating than spending thousands of dollars on a rotary dryer only to find that they don’t actually pay attention to what their customers need.

Companies like Taichang pride themselves on their craftsmanship along with their attention to their customersneeds. We will go through extensive pre-and post-order checks, making sure your order is packaged and transported to perfection. We’ll make sure equipment is delivered without damage and, as needed, also help with installation and maintenance.

How to Operate a Biomass Rotary Dryer for Beginners?

As a beginner, it is important that you consult the individual instructions on your specific rotary dryer unit to make sure you understand the operational and safety guidelines set forth by the manufacturer.

The vast majority of rotary dryers are direct-fired, allowing the drying air and material to come into direct contact with each other. Ach, for people processing very fine materials, an indirect-fired rotary dryer is more advantageous.

With this kind of system, the drum will be heated externally.

To use your rotary dryer, you’ll start up the machine and make sure all parts are lubricated and in good working order. Feed the materials into one side of the dryer. They’ll come out the other side. Biomass materials with a higher water content will be fed into the cylinder, with hot air passing through the dryer to raise the internal temperature.

Your raw materials should absorb the heat, drying them and reducing their moisture from the inside out.

How to Improve the Rotary Dryer Efficiency?

There are a few ways to improve the efficiency of your rotary dryer. Aside from inserting smaller pieces of material (you can chip pieces down or process them into sawdust before feeding them into your machine), here are a few other tips to help you get more out of your rotary dryer.

Airson aon, increase the temperature of the drying media inside the drying equipment. You can also increase the flow speed of the media since this is an adjustable feature on many models.

You can also reduce the feeding granularity or feed smaller amounts at once, which will allow the material to dry faster.

Another option is to shop for a rotary dryer that has multiple concentric shells instead of just one. Having multiple drums will reduce the amount of space and time you need to get these same outputs of dried materials.

Taichang Rotary Dryer Machine Introduction

Are you looking for a rotary dryer machine that will improve your business’s bottom line?

Ma tha, stop your searchand shop Taichang’s extensive line of rotary dryers.

From machines with an internal diameter of 800 mm all the way up to 2800, we have rotary dryers for businesses and projects of all shapes, meudan, and scales.

These dryers offer all the benefits that you’ll find in the rotary dryers sold by our competitors. Ach, these are higher-quality products.

Taichang Rotary Dryer Parameters

Can’t decide which Taichang Rotary Dryer is right for your business needs? Compare our many models below.

All models offer the same level of input and inlet moisture and temperatures with the exception of the 1.8x22m model. You can learn more about this specific model on its product page.

ModailInternal diameter (mm)Fad (mm)SpeedCumhachd (KW)Evaporation (T/H)Cuideam (tons)
0.8x10m80010000102.20.07-0.153
1.0x10m1000100001030.1-0.234.6
1.2x10m120010000840.25-0.355.6
1.4x10m14001000065.50.25-0.57.8
1.5x10m15001000057.50.35-0.618.5
1.6x22m1600220003.8110.8-1.219.7
1.8x22m1800220003.8110.9-1.527.8
2.0x22m2000220003.8151-1.830.9
2.2x22m2200220003.3151.2-2.234
2.4x22m2400220003.3221.5-2.837
2.5x22m2500220003.3222-339
2.6x22m2600220003.3302.5-3.547
2.8x22m2800220003.3303-455

Taichang Rotary Dryer Features

We are a professional company that specializes in everything you need to grow and furnish your wood pellet production business. With more than a decade’s worth of experience, we know what it takes to make the best products.

With a warehouse and research and development facility in China, we offer quality machines at quality prices. Our products are designed and tested according to the strictest standards for quality control and safety.

Convenience is the name of the game. We offer complete installation service for a 100% turn-key experience. Not only will we help you install your new rotary dryer, but we’ll show your operators exactly how to use it safely and efficiently. From onsite visits to 24/7 phone and email follow-ups, we’re happy to answer any questions you might have as a new rotary dryer machine owner.

Here are some of the most important features of the Taichang Rotary Dryer:

  1. It has an automatic lubricating system with automatic grease injection and filtrationthis ensures a longer work time without stopping.
  2. It comes with a dust and cooling system to reduce dust production during operation.
  3. This machine reduces or minimizes liquid moisture content with low-speed rotation and curved plate hammering for better drying. It can be used in fertilizer, medicine, chemical, and wood processing facilities and factories.
  4. The rotary dryer has a cylinder, transmission, lifting plate, supporting machinery, and other devices. The lifting plate moves the wet material inside the rotating cylinder with hot air turning water into steam and drying the materials quickly. It is equipped with variable frequency speed control so you can adjust the internal speed of the dryer. It is made with a sealed firebrick on the inside to keep things safe.
  5. It is suitable for sawdust drum dryers in particular, since it has folding installation and can be installed in a small area. It has a small evaporation capacity making it suitable for a variety of materials. The dryer temperature can reach temperatures as high as 500 degrees Celsius for maximum efficiency.
  6. It has stable working performance, low energy consumption and high efficiency, and easy operation.
  7. It is equipped with a temperature display instrument so you can easily see input and output temperatures in the control panel. It also comes with an automatic alarm system.
  8. This machine is incredibly stable with great wear resistance and a roller base that balances the dryer body. The connection between the dryer and hot blast stove also has a transition tube for safer operation.

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