Hammer mills - manufacturer & supplier in China
- Muaj peev xwm ntau dua thiab cov nqi hnav tsawg dua
- Ntau yam ntawm kev thov kom haum
- Kev khiav haujlwm ruaj khov thiab kev ua haujlwm yooj yim
Rauj zeb - Phau Ntawv Qhia Beginner
Puas yog koj tab tom nrhiav rauj mills rau muag? Seb koj puas txaus siab rau biomass rauj zeb, rauj zeb rau ntoo pellets, me me rauj zeb, ib tug grain rauj zeb, los yog ib tug mini rauj zeb, koj yuav pom tias muaj txhua yam khoom (thiab rauj zeb manufacturers) tawm muaj rau koj xaiv los ntawm. Yog li cas koj yuav nrhiav tau qhov zoo tshaj plaws? Kev nkag siab raws nraim li cas rauj zeb ua haujlwm yog txoj hauv kev zoo tshaj plaws kom paub txog yuav ua li cas rauj zeb tshuab tuaj yeem pab koj ua lag luam.
Yog li ua rauj mills ua haujlwm – thiab koj yuav tsum nrhiav dab tsi thaum yuav khoom rau rauj zeb crusher?
Nov yog yam koj yuav tsum paub.
Dab tsi yog Hammer Mill?
Lub rauj zeb yog lub tshuab, los yog zeb, Nws lub hom phiaj ib leeg yog txhawm rau txhawm lossis txiav cov khoom tseem ceeb rau hauv cov khoom me me. Raws li lub npe implies, nws lub luag haujlwm tseem ceeb yog me ntsis rauj! Lub hauv paus ntsiab lus ntawm rauj zeb yog qhov rov ua dua ntawm cov hammers me me pab txheej txheem cov khoom xws li ntoo lossis fiber ntau cog rau hauv cov khoom me..
Rauj mills tuaj yeem siv rau hauv ntau qhov kev lag luam, suav nrog hauv sawmills, qhov twg shavings thiab seem ntoo tuaj yeem hloov mus ua ntoo pellets lossis mulch, rau milling grain, ua kua txiv hmab txiv ntoo los yog fluff pulp defiberizing, hauv kev tsim cov nroj tsuag ethanol, shredding ntawv, shredded vaj, thiab vaj pov tseg, crushing pob zeb, thiab txawm nyob rau hauv kev tswj khib nyiab thiab shredding seem tsheb.
Rauj mills yog incredibly ntau haiv neeg, cov tshuab zoo uas tsim nyog rau txhua yam kev lag luam. Peb yuav ua qhov tob tob rau hauv yuav ua li cas cov tshuab no ua haujlwm tom ntej!
Rauj Mill Txoj Cai Ua Haujlwm (Daim duab, Tsim)
Seb nws yog ntoo rauj zeb los yog tsiaj txhu pub rauj zeb grinder, tag nrho cov rauj mills ua haujlwm nyob rau hauv tib txoj kev. Feem ntau rauj zeb qhov chaw (rauj zeb screen, rauj zeb hammers, rauj zeb hniav, thiab lwm yam) zoo sib xws ntawm cov tshuab – nws yog qhov loj thiab daim ntawv thov ntawm cov rauj zeb qhov chaw uas yuav txawv.
Nov yog lub hauv paus ntsiab lus rauj zeb los pab koj nkag siab cov lus nug – yuav ua li cas rauj mills ua haujlwm?
Nws tsis nyuaj li nws yuav zoo li. Lub tshuab rauj feem ntau muaj tsib qhov tseem ceeb, txhua yam yuav txawv nyob rau hauv lawv complexity. Tus naj npawb ntawm cov khoom hauv lub rauj zeb kuj tuaj yeem sib txawv – qhov no nyob ntawm qhov nyuaj ntawm lub tshuab tsim.
Txhua feem tseem ceeb, txawm li cas los xij, in the overall hammer mill working principle and hammer mill design.
Basic Hammer Mill Design
The first component to be aware of in a hammer mill is the feeding mechanism. This is how particles enter the crushing chamber. Depending on how the hammer mill is designed, it can use gravity or a feeding system that is metered.
Metered systems are most common in industries where the uniformity of materials needs to be consistent. Gravity feed systems rely solely on the gravitational force, so the material may not enter in as uniform of a fashion (or exit in a uniform way either).
A hammer mill will also have a control box that allows the operator to power on or off the machine. It may also allow him to control the motor speed for the feeding system. Some of the more advanced hammer mills also come with display panels, so you can keep an eye on all of the machine’s various processes.
Tom ntej no, the most important part of a hammer mill – the hammers or crushing knives. These individual knives or hammers rotate very fast – usually at speeds of anywhere from 2,500 mus ntau dua 60,000 RPMs!
These knives or hammers tend to be mounted on horizontal shafts. They can rotate clockwise or counterclockwise depending on the rotor rotation direction.
The rotor is a rotating shaft that is coupled with an electric motor. The crushing tools themselves can be attached to the engine or belt-driven, depending on the design of your machine.
These belts are meant to cushion the system from shock.
Thaum kawg, the hammer mill also has a set of screens. The size of the particles that you get after processing materials through your hammer mill will depend largely on the screen variations.
Hammer mills can have more than a dozen different screen meshes, all of which are usually arranged in a particular order within the crushing chamber. They offer predictions of up to 200!
How Hammer Mills Work
Ib zaug ntxiv, exactly how a hammer mill works will vary depending on the industry. Here are the basics.
Ua ntej, the operator will introduce material through the hopper. These materials need to have been cut to the right size and have the right physical properties given the type and design of the machine. Once they’re inserted into the hopper, they will be moved into the crushing chamber (dua, this can be done by gravity or by a metered system).
Once the materials are in the crushing chamber, the hammers or knives will hit the material numerous times. These move at an extremely high rate of speed to reduce materials to the right size as quickly as possible.
Only materials whose diameter matches that of the screen size will pass through – if they don’t, the hammer will hit them again and again until they are the right size and can then pass through.
The materials within the hammer mill chamber are, in this sense, basically reduced down to size by a repeated combination of impact with the knives, hammers, and inside of the milling chamber’s wall. The collision between particles can also help reduce them down to size in a timely process.
This is a basic mechanical process that’s relatively easy to understand. The operator should avoid opening the door to the crushing chamber when the machine operates, or it can lead to pretty dangerous outcomes.
After the material has been processed in the chamber, it will go out of the milling chamber through the perforated screens. These are also sometimes referred to as bar gates. The smaller particles will pass through while the coarser material remains in the section to be “reprocessed.”
The material can then be packed into capsules vai capsule filling machines (something often done in the pharmaceutical industry) or moved along to the next stage in the process (if you’re working with a wood pellet production line, piv txwv).
Numerous factors determine theft uniting and output of the hammer mill, including the configuration of the knives or hammers, the screen size, and the shaft speed. For a more refined finish particle size, operators should consider using a smaller screen size and additional crushing knives or hammers (or larger ones). A faster rotor speed can help, ib yam nkaus.
Still looking for clarification? Here’s a helpful hammer mill diagram that shows the basic steps and components of such a machine as part of a larger biomass pellet plant. Ib zaug ntxiv, hammer mills will vary depending on the type of machine, but this should give you a basic overview.
How Much Does a Hammer Mill Cost?
Buying a hammer mill is an intelligent choice for your business. Txawm li cas los, the average hammer mill price will vary widely depending on variables like the size of the machine, your intended output, the type of raw material you plan on processing, and other features.
Newer, commercial-scale machines will, tau kawg, cost more than a mini-version designed for home use. A commercial machine can cost up to $26,000 los yog ntau dua, while a cheap, farm-use mini hammer mill designed for homesteaders can cost less than $100.
Don’t settle for a cut-rate machine based on price alone. Do some comparison shopping to make sure the hammer mill you buy is a good value for the money – regardless of how much you decide you want to spend.
How Many Types of Hammer Mill?
There are a few main types of hammer mills out there. You may also hear them referred to as a hammer mill crusher or hammer mill grinder.
They can loosely be categorized as “up running” thiab “down running” mills. An up-running mill will use perforated screens to process complex or soft materials. It might also use grate bars instead of the screens. The type and size of material that needs to be reduced will largely determine how the rotor is built. This can be adjusted based on wear and tear.
A down-running hammer mill grinder is designed specifically for fibrous materials. It has a higher concentration of shearing action.
Even further than that, you can categorize hammer mills as reversible or nonreversible. The grinding abilities and working format of both machines are similar, but the construction is somewhat different.
Piv txwv li, a small grain hammermill is a small machine that can be operated on a household current, while a larger hammer mill used to work in automobile factories may require a diesel or electric motor.
There are even screenless hammer mills that use airflow instead of a screen to separate large particles from smaller ones. These newer technologies are meant to be more reliable – and also more efficient and less expensive to run – than traditional hammermills.
There are dozens – if not hundreds – of different types of hammer mills out there. Finding the right one for your business will depend largely on your end goal and intended use. Txawm li cas los, all hammer mills, whether a feed hammer mill or a wood hammer mill, are more or less the same in how they are built and how they operate.
What Does a Hammer Mill Do?
A hammer mill is a high-precision machine that can grind up both solid and hard granules into uniform pieces to be processed in other machinery later on. The ideal hammer mill will offer consistent levels of grinding, noiseless operation, and minimal heat build-up.
Hammer mills can be customized to meet your unique needs and the types of products you are hoping to produce. Piv txwv li, some are designed for use in the pharmaceutical industry, while others can shred, pulverize, or crush food ingredients like corn and sorghum for livestock feed productions.
What are Hammer Mill Advantages and Disadvantages?
Hammer mills are considered the oldest and most effective type of grinding mill. While there are other types of grinding mills, you can use, hammer mills are, by and large, considered the most advantageous.
Hammer mills offer several advantages. They offer numerous size distributions and can sort out particles of different sizes. They can produce your specific scope of particles without having to add a closed-circuit crushing system. They have high reduction ratios and capacities and reasonable energy requirements – they won’t suck your system dry!
They can grind many types of materials, including brittle ones and those that are tougher. Hammer mills don’t take up much space, are easy to maintain, and operate.
Txawm li cas los, they can be disadvantageous because they aren’t as well suited for abrasive, sticky, or plasticky components. The heat generation is so intense that it can damage materials that have a low melting rate. Hammer mills occasionally choke up and become clogged, ib yam nkaus, especially if the feed rate is not adequately controlled.
Foreign materials like metals or stone can find their way into the machine and damage or clog the screen, ib yam nkaus, meaning there’s an additional level of care that needs to be taken to ensure that these machines work effectively.
How to Choose the Best Hammer Mill for Pellet Production?
There are a few variables you will want to consider when shopping for a hammer mill for pellet production. Ua ntej, make sure it’s meant specifically to process materials that will be used for pellet production.
While you can use most hammer mills for this purpose, some are designed for other applications (like automobile crushing) thiab, yog li ntawd, will not be appropriate.
Hammer Mill Capacity Calculation
The capacity of your machine is one of the most important variables. The instructions and nameplate on your device should tell you the rated capacity under standard conditions.
Choose one that has a higher production capacity than your demand – that way, in case you suffer from wear on your machine that causes production to take a dip, and you can still keep things up and running.
If you’re having trouble figuring out the capacity of your hammer mill, know that it usually corresponds to its power weight and dimensions. The larger the hammer mill, in general, the higher the capacity it will have.
Here’s a simple chart to break those calculations down for you:
Muaj peev xwm(T/H)
Qhov hnyav (Kg)
What kind of raw material do you plan on processing with your hammer mill? If you want to crush grain feed into pellets for the livestock, you should choose one with a feed hopper on the top. For bran or wheat ingredients, choose a disc mill. For hard materials, choose a non-sieve grinder, and for a mixed feed with small and adjustable particle sizes, select one with a special non-sieve grinder.
The power of your hammer mill will vary depending on the type of material you are processing. Piv txwv li, sorghum needs about one times more power than corn. The different sizes of screen mesh can also impact the load.
You’ll also need to consider power consumption in addition to output. In some parts of the world, the government has regulations in place regarding the energy efficiency of certain machines. Take this into consideration when you’re shopping.
How are raw materials discharged from the machine? Feem ntau, this occurs in negative pressure suction mechanical transport, or self-weight mechanism, with self-weight being the most common.
How to Operate a Hammer Mill for Beginners?
Are you new to the world of hammer mills? Hmoov zoo, operating a hammer mill is relatively straightforward to do.
Ua ntej, you’ll make sure all parts are maintained and in good working order. Put on your PPE (goggles, gloves, lwm.). Power on the machine with the on/off switch in the control box. You can also control different features here, like the motor speed or feeding system.
You will then feed your material into the hammer mill. A steel drum with a vertical or horizontal rotating shaft or drum will have hammers mounted on it. The hammers can swing with a rotor spinning at high speed inside the drum, ib yam nkaus. When you feed material into the feed hopper, it will be impacted by these hammers before being shredded and expelled.
It is expelled through screens of a specific size. You can then collect the material and move on to the next step in the pellet production process.
How to Maintain a Hammer Mill?
Maintenance is a critical element of keeping your hammer mill productive and functioning well long into the future.
Without maintaining a hammer mill, injury or degradation of the machine are both highly probable. That’s one reason why insurance companies are sometimes hesitant to insure businesses with hammer mills on site!
The elite, txawm li cas los xij, is that hammer mills in and of themselves are not dangerous in the slightest. It is only when a hammer mill is not properly maintained that the operator and business owner will run into trouble.
There are various considerations to make when maintaining your hammer mill. Rau ib qho, you need to make sure it is properly lubricated. The manufacturer will have the best recommendation for the ideal type of lubrication for your machine. They’ll also tell you when it will need to be greased and when bearings need to be lubricated and adjusted.
Tau kawg, these schedules can vary a bit – but you should never ignore essential maintenance. Auto lubrication is a feature on some hammer mills, but it’s still important to double-check to ensure these features are working effectively.
You should also check the airflow into the machine regularly. If there’s not enough airflow, the speed of the machine will be affected, and materials can get stuck in the screens and beaters of the device, ib yam nkaus.
How to Buy an Affordable Hammer Mill?
Finding an affordable hammer mill can be tough. You don’t want to get a cut-rate machine that’s not going to do the job effectively – yet how do you know if you’re spending too much (or too little) on your machine?
There are a few ways you can make sure you are getting a good value.
Rau ib qho, make sure the machine has the ability to work with a raw material of all moisture contents. The moisture content can increase the viscosity of raw materials, reducing their fluidity and lowering your overall production efficiency and output speed.
You should also look for how productive your machine will be. Look for a machine with a reasonable crushing chamber diameter. The size of the crushing chamber should be able to adapt to your various raw materials, and the size of the mesh sieve or your hammer mill isn’t a great value for your money.
When considering the affordability of your machine, it’s important to consider not just the sticker price when you buy it but also how easy the hammer mill will be to maintain and operate. If you have to invest thousands of dollars in routine maintenance and costly training programs for your operators, it’s not going to be a great overall value for your money.
So while you might spend less money when you initially buy the machine, you’re wasting it later on.
Thaum kawg, consider the spindle speed. The higher the spindle speed, the more productive your machine will be. Once it reaches the limited value, your efficiency will drop – making your machine not as great of a value for your money.
Taichang Hammer Mill Machine Introduction
Whether you’re processing biomass, like soybeans and weeds, pob kws stalks, wood shavings, or inorganic matter like PVC foam board, rubber, or other materials, the Taichang hammer mill is the versatile machine that can help take your production to the next level.
As you probably already know, most pellet mills require raw materials to be powdered form with a diameter of no more than five millimeters. These raw materials don’t come like the sin of nature! Yog li ntawd, crushing them down is essential.
If you’re looking for a smooth-operating, high-capacity machine, you’ll find all of that (thiab ntau dua!) in the Taichang hammer mill machine. It can be used in operations of all kinds, including in wood pellet mills, feed production lines, organic chiv factories, thiab ntau dua.
Taichang Hammer Mill Features
Are you still shopping for the best hammer mill? Consider the Taichang hammer mill’s many features as you do so.
1. Versatile: This diverse and versatile machine can handle biomass materials of all types and sizes, including crop stalks, ntoo chips, tree branches, coconut shells, thiab ntau dua. It will grind all of them down into a powder equal to or less than three to five millimeters. That’s the perfect size for making pellets and even briquettes! It can even handle a non-organic matter like rubber, foam board, PVC, thiab ntau dua. Nws tuaj yeem siv los ua kev ua liaj ua teb lossis hav zoov pov tseg, hauv Suav tshuaj ntsuab, nyob rau hauv chemical factories, thiab ntau ntxiv.
2. Yooj Yim Kho: Lub rauj zeb no muaj ntau yam nta uas ua rau nws yooj yim los tswj. Nws muaj ib tug revolutionary dej txias txias qauv. Qhov no pab tiv thaiv kev puas tsuaj rau cov khoom seem hauv lub tshuab uas feem ntau tshwm sim los ntawm kev sib txhuam. Nws kuj muaj qhov tshwj xeeb ob lub cev muaj zog ua haujlwm tsav, tso cai rau kom muaj peev xwm ntau dua thiab ua haujlwm zoo dua yam tsis muaj kev txhawj xeeb txog kev hnav thiab tsim kua muag.
3. High Precision Machinery: Cov ntsiab lus siab ntawm Taichang rauj zeb txhais tau hais tias lub tshuab no yuav kav ntev dua thiab muaj kev ua tau zoo dua li nws cov neeg sib tw.. Nws muaj CNC-engineered tshuab uas pab lub tshuab nyob ruaj khov. Txhua feem yog tsim nyob rau hauv no txoj kev, los ntawm qhov screener mus rau hammers thiab spare qhov chaw.
4. Environmentally Friendly: Lub tshuab no los nrog txhua hom nta uas ua rau nws muaj kev nyab xeeb rau ib puag ncig. Piv txwv li, nws muaj ntawv pov thawj thiab tsim nyog lub cev muaj zog nrog ib tug tuab tooj liab kauj rau ntau stability thiab ib tug smoother txheej txheem. Raws li biomass rauj crusher, nws tuaj yeem ua haujlwm nrog cua ntxuam thiab cua daj cua dub kom cov hmoov crushed tuaj yeem tawm hauv qab thiab yooj yim rau kev sau. Qhov ntawd yog cov khib nyiab tsawg dua mus rau saum huab cua thiab ua rau muaj kev ntxhov siab ntawm koj qhov chaw ua haujlwm.
5. Thicker Riam: Ua los ntawm H13 steel, cov riam ntawm lub rauj zeb no muaj cov cuab yeej tshwj xeeb uas tiv taus kev puas tsuaj. Nws nyuaj thiab tiv taus hnav, txhais tau tias nws tuaj yeem txiav ntoo thiab muaj sijhawm ntev dua ua ntej nws yuav tsum tau muab kev pabcuam. The materials are made with tungsten carbide spot welding and are thicker, ib yam nkaus, allowing for a better overall working time and performance.
6. Fast Cutting Rate: Kawg tab sis tsis tsawg, the material has blades that cut and process material much faster than others. It uses high-speed airflow and reversed and rotational blade cutting direction to allow the machine to be crushed at a normal double rate.
Taichang Hammer Mill Parameters
|Qauv||Muaj peev xwm(T/H)||Hwj chim(kw)||Qhov hnyav (Kg)||Dimension (mm)||Hammer qty(piece)||Note|
|TCGX65X27||1-2||22||860||1310×800×1070||24||Φ4, can be adjust|
|TCGX65X55||2-4||37||1350||1380×800×1010||48||Φ4, can be adjust|
|TCGX65×75||3-6||55||1520||1900×800×1100||72||Φ4, can be adjust|
|TCGX65*100||5-8||90||1830||2100×1700×1500||72||Φ4, can be adjust|
|TCGX130*55||3-10||160||2300||2100×1000×1100||160||Φ4, can be adjust|