10-Alasan Utama-Kenapa-Mesin-Pellet-Sampeyan-ora-Discharge-lan-Kapasitas-Sedheng

10 Alasan Utama Napa Mesin Pelet Sampeyan Ora Discharge lan Kapasitas Kurang

Why doesn’t themesin pelet discharge anymore?

What are the reasons why the pellet machine low capacity?

Let’s talk about these issues today: pellet machine troubleshooting.

Many customers who are making pellets for the first time will have various problems after purchase. Contone, the biomass pellet machine cannot produce pellets, and the output capacity of the pellet machine only half of the stated capacity. Dina iki, kita bakal nuduhake sampeyan 10 alasan utama kanggo masalah kasebut ing mesin pelet biomas, muga-muga iki bisa mbantu sampeyan.

Before you show you the reasons, let’s talk about how the wood pellet machine processing. The main reason why the biomass pellet machine can be shaped is that the friction between the pressing roller and the mold generates heat, so that the lignin in the wood chips can be completely released into a natural binder at a temperature of 80-90°, supaya sanajan tanpa adhesive, pelet bisa dibentuk. Sawise ngerti iki ,Ayo dadi pirembagan bab alesan utama kanggo masalah pelet kayu :

  1. First time use with newmesin nggawe pelet kayu ring die

ring mesin pelet kayu mati

Kaping pisanan nggunakake, bolongan kayu ring mesin pelet wis Rampung miskin. Pengeboran duwe burrs, dadi gesekan saka discharge gedhe, kang gampang kanggo nimbulaké ora discharge utawa kurang discharge, dadi kudu polishing lan grinding. Sawise dicampur karo pasir, kripik kayu, lan lenga mesin limbah industri, pasir punika 30 %. Nyampur 60% kripik kayu lan 10% oil to grind the biomass pellet machine.

  1. Material accumulation in themesin pelet

accumulation in the pellet machine

After the pellet machine finish working, there will be some accumulations, and there will be no clean residue. After the next day the pellet machine continue working, due to the high temperature, it will solidify into a hard block, so the pellet machine cannot discharge normally. The solution is to clean the inside and clean up the residue.

  1. Unstable working voltage

Unstable-working-voltage

The motor of the wood pellet machine needs a certain voltage to operate normally. If the voltage is too low, even if the motor can roll, the power generated by it is not enough to quickly extrude the material in the compression chamber. Ing wektu iki, there will be a lot of materials blocked in the compression cavity, affecting production.

  1. Inappropriate distance between the wood pellet mill ring die and the pressure roller

wood pellet mill ring die and the pressure roller
The pellet machine makes pellets through the extrusion of the accessory roller and the ring die. If the distance is not appropriate, the pellet machine will not be able to discharge normally. The solution is to adjust the distance properly. When the equipment is tested, the technical staff of the pellet machine manufacturer will teach the customer how to use and debug, so as to avoid the situation of non-discharge.

After a period of production of the biomass pellet machine, due to the friction between the sawdust and the die press roller, the gap between the ring die and the press roller needs to be adjusted correctly. Yen jarake sithik banget, the press roller will increase the friction of the ring die and shorten the use time of the ring die. The assembly will cause the press roller to slip and unsmooth the discharge, which reduces the output; generally speaking, the gap between the ring die and the press roller is between 0.1 and 0.3mm. Normally, the new press roller and the new ring die are suitable Use a slightly larger gap. The old pressure roller and the old ring die should be matched with a smaller gap. The ring die with large aperture should use a slightly larger gap, and the ring die with small aperture should use a slightly smaller gap, which is easy to granulate. Large gaps should be used, and small gaps should be used for materials that are difficult to granulate. For the operator, it is necessary to have actual operating experience and be able to skillfully select and adjust the ring die gap.

  1. Material moisture is inappropriate

For the biomass pellet machine, the raw material moisture is too high or too low will affect the quality of the pellets greatly. Too much or too little moisture in the material will cause the die hole to be blocked, causing the pellet machine to fail to discharge. Because the biomass pellet machine is elegantly shaped by physical pressing, its adhesiveness is formed by a combination of appropriate moisture and pressing, without any addition of chemical ingredients. Mulane, the moisture of the raw material is one of the important factors affecting the output of the biomass pellet machine. (It is recommended that the moisture of general raw materials should be controlled within 10-15%. If too wet, you need amesin pengering sawdust to remove the moisture .Of course, the specific situation still depends on the type of raw materials.

  1. The ring die and the pressure roller are severely worn

The ring die and the pressure roller are severely worn

Ring die lan roller penet minangka bagean utama mesin pelet, lan padha uga bagean ngrugekke. Yen bagean wis tuwa utawa malfunction, iki uga alasan sing mesin pelet ora bakal discharge. Yen mesin pelet sing mentas dituku, sampeyan mung kudu katon ing bagean sing ora bisa digunakake kanggo ngomong sing masalah. Yen mesin pelet sing wis digunakake pirang-pirang taun, tegese perangan-perangane wis tuwa, mung ngganti bagean.

  1. Rasio kompresi die ring sing ora cocog

rasio pellet-die-kompresi

Rasio kompresi ring mati ora bener. Kanggo mesin pelet biomassa, rasio komprèsi lan kelembapan minangka rong faktor sing padha penting. Salah sijine dikontrol dening bahan mentah lan liyane dikontrol dening ring die. Loro-lorone iku indispensable. Yen ora, output saka mesin pelet biomas bakal akeh kena pengaruh. Mulane, sadurunge tuku mesin pelet biomassa, sampeyan kudu komunikasi karo pabrikan rasio kompresi mesin pelet biomas. Because different raw materials have different compression ratios, if you have multiple raw materials, you should communicate with the manufacturer to prepare a few more ring dies.

  1. The material has high crude fiber content

The material has high crude fiber content

Pellet machines have different models and powers. For different types of pellet machines, the requirements for pelleting are different. Some pellet machines are suitable for special pressing of coarse fibers, and some are suitable for special pressing of fine fibers. If your materials is too large, you need to use a finegilingan palu to reduce the size of your material. If you choose a small pellet machine to compress coarse fiber materials, it is also the reason why the pellet machine does not discharge. The solution is to communicate with the manufacturer and replace a pellet machine

  1. Lack of Lubricating Oil

Lack of Lubricating Oil

After long time working ,the pellet machine will need enough lubricating oil to for normal working ,if you don’t add enough oil ,the spare parts will easily wear out, and the wood pellets will not come out in good shape ,dadi saben minggu ,Staff apa kudu mriksa tank lenga lubricating ,lan nambah lenga ing wektu .

  1. Die dering wis digunakake suwe banget lan kudu diganti

Die ring wis digunakake suwe banget lan kudu diganti

Yen mesin pelet biomas wis ing produksi normal kanggo sawetara wektu lan output dumadakan irungnya, banjur priksa manawa bolongan kerucut ing tembok njero ring mati wis rusak, apa roller meksa wis rusak, banjur mriksa apa ring mati metu saka babak. Sawetara ring inferior mati bakal duwe bolongan njero atos. The out-of-round ring mati ndadékaké kanggo unsmooth discharging, partikel ora rata, hard discharging, lan output kurang; uga nyebabake granulator bisa digunakake kanthi lemah, saiki ora stabil, lan output wis suda.

Kesimpulan

Ing ndhuwur yaiku 10 alasan utama kok mesin pelet kayu ora bisa discharge lan kapasitas kurang . Yen sampeyan duwe pitakonan liyane, hubungi kita ing sembarang wektu, lan kita bakal nyedhiyani pelanggan karo panjelasan lan layanan paling lengkap.

Uga Waca: 

How to Choose Biomass Materials for Pellet Production

How to Maintain Your Pellet Machine

How to Set Up a Pellet Machine

Blacken Wood Pellets Problem and How to fix that

Pellet Machine Current Unstable and How to Fix That

Ngomong karo Pakar

SHARE POST IKI

Facebook
Twitter
LinkedIn

Ngomong karo Pakar