10 Izizathu Eziyinhloko Kungani Umshini Wakho We-Pellet Ungakhiphi Futhi Unamandla Aphansi

Kungani kungenjaloumshini we-pellet khipha futhi?

Yiziphi izizathu zokuthi kungani umshini we-pellet uphansi umthamo?

Ake sikhulume ngalezi zinkinga namuhla: pellet machine troubleshooting.

Amakhasimende amaningi enza ama-pellets okokuqala azoba nezinkinga ezahlukahlukene ngemuva kokuthenga. Ngokwesibonelo, umshini we-biomass pellet awukwazi ukukhiqiza ama-pellets, kanye namandla okukhipha umshini we-pellet kuphela ingxenye yomthamo oshiwo. Namuhla, sizokukhombisa 10 izizathu eziyinhloko zalezi zinkinga emshinini we-pellet we-biomass, ngethemba ukuthi lokhu kungakusiza.

Ngaphambi kokuthi ubonise izizathu, ake sikhulume ngokuthi umshini we-pellet wokhuni usebenza kanjani. Isizathu esiyinhloko sokuthi kungani umshini we-biomass pellet ungalolongwa ukuthi ukungqubuzana phakathi kwe-roller ecindezelayo kanye nesikhunta kukhiqiza ukushisa., ukuze i-lignin e-chips yezinkuni ikhululwe ngokuphelele ibe yi-binder yemvelo ekushiseni kwama-80-90 °, ukuze ngisho ngaphandle kokunamathela ama-pellets angabunjwa. Ngemva kokwazi lokhu ,ake sikhulume ngesizathu esiyinhloko sezinkinga ze-pellet yezinkuni :

1. Ukusetshenziswa okokuqala nentshaumshini we-pellet wokhuni ring die

Isikhathi sokuqala ukusetshenziswa, i-wood pellet machine ring die hole inesiphetho esibi. I-drilling inama-burrs, ngakho-ke ukungqubuzana kokukhishwa kukhulu, okulula ukungabangeli ukuphuma noma ukukhipha okuncane, ngakho-ke idinga ukupholishwa nokugaya. Ngemva kokuxuba nesihlabathi, izinkuni chips, namafutha omshini wokulahla udoti wezimboni, isihlabathi si 30 %. Hlanganisa 60% izinkuni chips kanye 10% amafutha okugaya umshini we-pellet we-biomass.

2. Ukuqoqwa kwezinto ku-umshini we-pellet

Ngemuva kokuthi umshini we-pellet usuqedile ukusebenza, kuzoba khona ukuqongelela okuthile, futhi ngeke kube khona insali ehlanzekile. Ngemva kosuku olulandelayo umshini we-pellet uyaqhubeka nokusebenza, ngenxa yokushisa okuphezulu, izoqina ibe ibhulokhi eliqinile, ngakho-ke umshini we-pellet awukwazi ukukhipha ngokujwayelekile. Isixazululo ukuhlanza ingaphakathi nokuhlanza okusele.

3. I-voltage yokusebenza engazinzile

I-motor yomshini we-pellet wokhuni idinga i-voltage ethile ukuze isebenze ngokujwayelekile. Uma i-voltage iphansi kakhulu, noma ngabe injini ingagingqika, amandla akhiqizwe yikho akwanele ukukhipha ngokushesha izinto ezisegunjini lokucindezela. Ngalesi sikhathi, kuzoba nezinto eziningi ezivinjiwe emgodini wokucindezela, ezithinta ukukhiqizwa.

4. Ibanga elingalungile phakathi kwendandatho yokugaya i-wood pellet kanye ne-pressure roller

Ngemuva kwesikhathi sokukhiqizwa komshini we-biomass pellet, ngenxa yokungqubuzana phakathi kwe-sawdust kanye ne-die press roller, igebe phakathi kokufa kweringi kanye ne-press roller idinga ukulungiswa ngendlela efanele. Uma ibanga lincane kakhulu, i-press roller izokwandisa ukungqubuzana kwendandatho futhi ifinyeze isikhathi sokusebenzisa i-ring die. Ukuhlanganiswa kuzobangela ukuthi i-press roller ishelele futhi isuse ukukhishwa, okunciphisa okukhiphayo; sengisho nje, igebe phakathi kwe-ring ring kanye ne-press roller iphakathi 0.1 futhi 0.3mm. Ngokujwayelekile, i-roller entsha yokucindezela kanye ne-ring entsha yokudayela kufanelekile Sebenzisa igebe elikhudlwana. Irola yokucindezela endala kanye nendandatho endala yokufa kufanele ihambisane negebe elincane. Iringi efayo enembobo enkulu kufanele isebenzise igebe elikhudlwana, futhi indandatho ifa enembobo encane kufanele isebenzise igebe elincane, okuyinto elula granulate. Kufanele kusetshenziswe izikhala ezinkulu, futhi izikhala ezincane kufanele zisetshenziselwe izinto okunzima ukuziqoqa. Okomsebenzisi, kuyadingeka ukuthi ube nesipiliyoni sokusebenza sangempela futhi ukwazi ukukhetha ngobuchule futhi ulungise igebe lokufa kweringi.

5. Umswakama wezinto ezibonakalayo awufanelekile

Ngomshini we-pellet we-biomass, umswakama wempahla eluhlaza uphezulu kakhulu noma uphansi kakhulu uzothinta ikhwalithi yamapellets kakhulu. Umswakama omningi kakhulu noma omncane kakhulu ophathekayo uzobangela ukuthi imbobo yokufa ivinjwe, okwenza umshini we-pellet wehluleke ukukhipha. Ngoba umshini we-biomass pellet wakheke kahle ngokucindezela ngokomzimba, ukunamathela kwayo kwakhiwe inhlanganisela yomswakama ofanelekile nokucindezela, ngaphandle kokwengezwa kwezithako zamakhemikhali. Ngakho-ke, umswakama wempahla eluhlaza kungenye yezinto ezibalulekile ezithinta ukukhishwa komshini we-pellet we-biomass. (Kunconywa ukuthi umswakama wezinto zokusetshenziswa ezijwayelekile kufanele ulawulwe ngaphakathi 10-15%. Uma emanzi kakhulu, udinga aumshini wokomisa sawdust ukususa umswakama .Yebo, isimo esithile sisancike ohlotsheni lwempahla eluhlaza.

6. Iringi iyafa kanye ne-pressure roller zigqokwa kakhulu

I-ring die kanye ne-press roller yizingxenye eziyinhloko zomshini we-pellet, futhi nazo ziyizingxenye ezisengozini. Uma izingxenye ziguga noma zingasebenzi kahle, lezi futhi izizathu zokuthi umshini we-pellet ngeke ukhiphe. Uma kungumshini we-pellet osanda kuthengwa, udinga kuphela ukubheka ukuthi iyiphi ingxenye engasebenzi ukuze utshele ukuthi iyiphi inkinga. Uma kungumshini we-pellet osetshenziswe iminyaka eminingi, kusho ukuthi izingxenye ziyaguga, vele ushintshe izingxenye.

7. Isilinganiso sokucindezela indandatho engafanele

Isilinganiso sokuminyaniswa kweringi asilungile. Ngomshini we-pellet we-biomass, isilinganiso sokucindezela kanye nomswakama yizici ezimbili ezibalulekile ngokulinganayo. Enye yazo ilawulwa yi-raw materials kanti enye ilawulwa yi-ring die. Zombili zibalulekile. Kungenjalo, umphumela womshini we-pellet we-biomass uzothinteka kakhulu. Ngakho-ke, ngaphambi kokuthenga umshini we-pellet we-biomass, kufanele uxhumane nomkhiqizi isilinganiso sokucindezelwa komshini we-pellet we-biomass. Ngoba izinto zokusetshenziswa ezihlukene zinezilinganiso ezihlukene zokucindezela, uma unempahla yokusetshenziswa eminingi, kufanele uxhumane nomkhiqizi ukuze ulungiselele enye indandatho efayo.

8. Impahla inokuqukethwe okuphezulu kwe-fiber engahluziwe

Imishini ye-pellet inamamodeli namandla ahlukene. Ngezinhlobo ezahlukene zemishini ye-pellet, izidingo ze-pelleting zihlukile. Eminye imishini ye-pellet ifanele ukucindezelwa okukhethekile kwemicu eqinile, kanti ezinye zifanele ukucindezelwa okukhethekile kwemicu emihle. Uma izinto zakho zinkulu kakhulu, udinga ukusebenzisa inhlawuloisigayo sesando ukunciphisa ubukhulu bezinto zakho. Uma ukhetha umshini we-pellet omncane wokucindezela izinto ze-fiber eqinile, futhi kuyisizathu sokuthi kungani umshini we-pellet ungakhiphi. Isixazululo ukuxhumana nomkhiqizi bese ushintsha umshini we-pellet

9. Ukuntuleka Kwamafutha Okugcoba

Ngemva kokusebenza isikhathi eside ,umshini we-pellet uzodinga amafutha okugcoba anele ukuze usebenze okuvamile ,uma ungafaki amafutha anele ,izingxenye ezisele zizoguga kalula, namapulangwe okhuni ngeke aphume esesimweni esihle ,kanjalo masonto onke ,abasebenzi abasebenzayo kufanele bahlole ithangi lamafutha okugcoba ,bese wengeza amafutha ngesikhathi .

10. Iringi isetshenziswe isikhathi eside futhi idinga ukushintshwa

Uma umshini we-biomass pellet usekukhiqizweni okuvamile isikhathi esithile futhi okukhiphayo kuyehla ngokuzumayo, bese uhlola ukuthi imbobo yekhoni odongeni lwangaphakathi lwendandatho igqokile yini, kungakhathaliseki ukuthi i-pressure roller igqoke, bese uhlola ukuthi indandatho iphumile yini nxazonke. Enye i-inferior dies izoba nezimbobo zangaphakathi ezimangelengele. I-ring out of round die iholela ekukhishweni okungasheleli, izinhlayiya ezingalingani, ukukhishwa okunzima, nomphumela ophansi; futhi kubangela ukuthi i-granulator isebenze ngokubuthakathaka, yamanje ayizinzile, futhi okukhiphayo kuncishisiwe.

Isiphetho

Ngenhla kukhona 10 izizathu eziyinhloko zokuthi kungani umshini we-pellet wokhuni awukwazi ukukhipha kanye nomthamo ophansi . Uma uneminye imibuzo, sicela usithinte nganoma yisiphi isikhathi, futhi sizonikeza amakhasimende incazelo nesevisi ephelele kakhulu.

Funda Futhi: 

How to Choose Biomass Materials for Pellet Production? 

How to Maintain Your Pellet Machine? 

How to Set Up a Pellet Machine? 

Blacken Wood Pellets Problem and How to fix that? 

Pellet Machine Current Unstable and How to Fix That?