Best Flat Die Pellet Machine Manufacturer, ISO9001 Certificated in China

  • Higher capacity and less wear parts costs
  • Wide range of application suitability
  • Stable running performance and easy operation

Flat Die Pellet Machine - The Beginner's Guide

feed-pellet-macine-structure

With the rising demands for faster production plan and an overall reduction in the amount spent on buying feeds, getting a flat die pellet machine becomes more and more essential. Another advantage of the flat die pellet mill is improved control over the animal diet. Therefore, every good livestock manager should have a pellet mill flat die and understand its operations. Do you own a livestock farm? If yes, keep reading this guide!

What is a flat die pellet mill?

A flat die pellet mill is a pelletizing equipment for manufacturing animal or poultry pellets from raw feed materials. The produced feed pellets have specific nutritional contents, depending on the market requirements.

What is a flat die pellet mill used for?

The flat die feed pellet mill is basically used for small-scale feed production for poultry or other livestock farming. Raw feed materials like soybean meal, corn, rice, beans, and wheat are crushed and introduced to the pellet mill flat die for pellet formation.

While they are not the best for large-scale production, they offer a range of benefits such as minimal working noise, high mobility, and power-saving operations.

How does a flat die pellet mill work?

The flat die pellet mill machine can be of two types: the rotating die and the rotating roller type. The rotating die is the one with a stationary roller and rotating die, while the rotating roller mill has a stationary die with a rotating roller.

However, their operating conditions are similar. Introduced feeds are pre-treated and pre-crushed before pouring into the flat die wood pellet machine. The pellet mill roller presses against the raw feed materials until they form pellets.

How much does a flat die pellet mill cost?

Like other farm machinery, the price of a flat die pellet mill for sale depends on its size, brand, and functions. A small flat die pellet mill machine can cost as low as $200 but with limited production capacity. Bigger ones suitable for medium-scale production are about $1500 to $8000 or more.

You might also encounter some more expensive pellet mill flat die. Such types have added features and are more effective for larger production capacities.

How to choose the best flat die pellet mill for pellet production?

Choosing the best pellet mill flat die is beyond buying from the popular flat die pellet mill manufacturer. You have to be certain that the pellet machine is the type that perfectly suits your production demands. Here, we have compiled some of the factors that help you make the best purchasing choice.

Type of raw feed materials

The raw materials for your feed are one of the separating factors in the flat die vs. ring die pellet mill comparison. Remember to verify that the flat die machine you decide to buy can effectively process the raw materials required in your feed diet.

Expected Production Capacity

Like we explained earlier, the flat die pellet mill design is fundamentally for small and medium-scale productions. However, you still need to know how small the production will be. Are you going to be manufacturing pellet feeds for your poultry alone? Will you be selling to other farmers too? Every flat die pellet mill manufacturer has a production capacity value somewhere in the purchase manual.

Type of Livestock Farming

Whether it is the flat die vs. ring die pellet mill, your pellet mill machine should suit the kind of raw materials required in the feed diet. Livestock like cattle and pigs require the thin flat die pellet press. At the same time, the thicker flat die is recommended for poultry feed pellets.

The proportion of Powder in Raw Material

Again, the raw material plays a big role in your choice of a small flat die pellet machine. Especially when dealing with raw feeds that contain a high proportion of grass. Nevertheless, proper care and maintenance procedures should be followed to avoid blocked channels because of the powdered materials.

Wattage Rating

Every flat die pellet mill design has a specified wattage rating recommended for safe and optimal production. It is often found in the instructional manual by the flat die pellet mill manufacturer or the machine’s nameplate.

How to buy an affordable flat die pellet mill?

Affordability and quality are two deciding factors that sometimes conflict when checking out a flat die pellet mill for sale. You want the best pellet mill flat die but also have a budget to consider. If that’s you, this section contains all you need.

  1. Maintenance Cost: the best way to evaluate the flat die feed pellet mill is to consider the frequency and cost of its maintenance. Affordability should mean that the flat die pellet press is durable, less likely to develop faults, and relatively cheap to service.
  2. Production Capacity: there is no need to buy a large flat die wood pellet machine if you are producing feeds for your livestock alone. Even when you plan to exceed your normal production levels, the pellet mill flat die should be capable of completing additional production runs to make up for the extra feed pellets.
  3. Availability of Pellet Mill Parts: asides the guaranty of quality and added technical support, we often advise people to buy from a popular flat die pellet mill manufacturer like Taichang. In rare cases of malfunctioning flat die pellet mill parts, the replacement cost is going to be less expensive than a very rare manufacturer model. You can check out the Taichang websitefor price quotations on the available flat die pellet mill for sale.

How to use a flat die pellet mill for beginners?

Safety first! Before trying out the pellet mill, we recommend you go through the instructional manual by the flat die pellet mill manufacturer. The manual will serve as a pre-guide in following our how-to-use guide explained below.

  1. Prepare the raw materials: the animal diet dictates what raw materials are needed. Examples of these materials are corn, grass, soybean meal, etc. Buy them and sort them carefully to avoid dangerous items like metals.
  2. Cross-check the raw materials with the animal diet: depending on the type/ages of your livestock, the nutritional requirements vary depending on the type/ages of your livestock. For example, matured poultry chickens require some calcium in addition to protein and TDN. At the same time, calcium is unhealthy for baby chicks.
  3. Premix the Feed Materials: this requires measuring each raw feed material is required proportions as specified in the diet plan. It is important to note that excess fat affects the quality of the feed pellets.
  4. Crushing: the flat die pellet mill machine can only process fine/powdered materials. Therefore, it is essential to grind/crush the raw materials using a feed grinder.
  5. Transfer prepared raw materials to the machine: premixed raw feed items are poured into the pellet mill flat die in addition to secondary binders when necessary. The binders are for materials with low adhesive properties.
  6. Obtain uniform feed pellets: the flat die pellet mill design should automatically mash the feeds into pellets. However, the pellet feed for sale has to be of uniform sizes for proper branding. There is a cutter/slicer that helps to achieve that.
  7. Cool and properly store produced pellets: after the whole process of making your livestock feed pellets, it is only advisable that you allow the pellets to properly cool and get dried before storage.
  8. Clean the machine and condition it for next use: maintaining the useful life of the flat die pellet mill machine entails taking time to get rid of accumulated materials between flat die pellet mill parts.

How to maintain a flat die pellet mill?

The following are good maintenance practices that help maintain your chicken feed pellet machine in perfect working condition.

Clean the flat die pellet mill parts after use

If you take your time to observe the flat die pellet machine after each use, you will notice some leftover materials stuck between the machine parts. These materials dry up and sometimes stick to the pellet mill flat die and cause rust, or hinders smooth working conditions.

Frequent lubrication of moving parts

Lubricating the flat die pellet mill is more of a preventive maintenance measure. The lubricating oil should be heat-resistant so that it prevents wear and tear even when the flat die pellet mill parts get heated. Pellet machine experts suggest oiling after every 6-7 hours of continuous usage.

Regular servicing of pellet machine

Maintaining important machine parameters like the flat die pellet mill rpm entails regular servicing of the pellet mill parts. Periodically check for worn-out parts, loose bolts, or even oil leakages. Also, ensure that the gear oil is at the required level.

Correct power connections

Based on specific flat die pellet mill design, there is a recommended wattage rating for safe flat die pellet mill operations. Exceeding such will pose a threat to the machine’s health. Very low power sources also affect outputs and can damage the small flat die pellet machine.

Taichang Flat Die Pellet Machine Introduction

The Taichang flat die pellet mill machine is popular for its versatility and suitability for both startups and established farmers/livestock companies. With a presence of over 20 years in the pellet machine business, the Taichang mill provides a lasting solution to your animal feed concerns.

It is easy to use and has a powerful motor that allows the processing of raw materials that have minimal moisture contents.

Are you ready to get your own Taichang feed pellet machine today? Reach out to the support team for a custom quotation. You also get to enjoy awesome before and after purchase help.

1. User-friendly: it is easy to train operators to manage the Taichang pellet machine. The instructional guide is explanatory enough, and the flat die pellet press automatically manufactures the pellets.
2. Wide Usability: the same Taichang flat die vs. ring die pellet mill can be used to produce the feed pellets of different livestock breeds. That’s made possible through the detachable flat die apertures, designed for separate feed processing.
3. Multiple Power ratings: these flat die pellet mill machines come in different power ratings, ranging from 4HP to 70HP. That makes it possible for everyone to get a perfect model that meets their available power

Flat Die Pellet Machine Parameters

Model Assort Generator Power Die DiameterFeed Capacity
TC120AGASOLINE4HP 120mm60-100kg/h
TC120BDIESEL8HP 120mm 60-100kg/h
TC120CMOTOR7.5HP120mm 60-100kg/h
TC150A DIESEL8HP150mm 90-120kg/h
TC150B MOTOR5.5HP150mm90-120kg/h
TC150C GASOLINE7.5HP150mm 90-120kg/h
TC200A DIESEL15HP200mm 200-300kg/h
TC200B MOTOR10HP200mm 200-300kg/h
TC200C MOTOR10HP200mm 200-300kg/h
TC230A DIESEL22HP230mm 300-400kg/h
TC230B MOTOR15HP230mm 300-400kg/h
TC230CMOTOR15HP230mm 300-400kg/h
TC260A DIESEL35HP260mm 400-600kg/h
TC260B MOTOR20HP260mm 400-600kg/h
TC260CMOTOR20HP260mm 400-600kg/h
TC300A DIESEL55HP300mm 600-800kg/h
TC300B MOTOR30HP300mm 600-800kg/h
TC300CMOTOR30HP300mm 600-800kg/h
TC360A ZH4100P 55HP360mm 600-800kg/h
TC360BDIESEL30HP360mm 600-800kg/h
TC400A MOTOR55HP400mm 900-1100kg/h
TC400B MOTOR40HP400mm 900-1100kg/h
TC225AMOTOR10HP229mm
TC225B MOTOR10HP200mm 200-300kg/H
TC229 MOTOR15HP229mm
TC295MOTOR20HP295mm
TC335MOTOR30HP335mm
TC395 MOTOR40HP395mm
TC400P PTO50-70HP 400mm 900-1100kg/H

Taichang Falt Die Pellet Machine Advantages

Ruggedness: purchasing any of the Taichang flat die feed pellet mills will guarantee the highest quality of animal feed pellets. The pellet machines accept dry crushed grains or even the ones with moisture levels up to 12-20%.

cattle feed pellets materials
feed pellet machine structure

Durability: this is further proof of why the Taichang pellet mill flat die offers the best value for money. Despite their affordable prices, the flat die pellet mill parts are made of heat-resistant materials. The grinding disc is also plated with durable chromium and manganese steel that resists corrosion.

Easy maintenance: this flat die wood pellet machine is easy to manage and requires simple and inexpensive maintenance. You only have to follow proper routines like frequent lubrication of pellet mill parts and cleaning the machine after every use.

feed pellet machine refuel
feed pellet machine Electric coupling

Electric coupling, direct docking, simple operation, and convenient installation. The coupling is stable and durable, made of stainless steel, after high-temperature quenching treatment, more durable than ordinary materials. The newly upgraded coupling drive, compared with the old belt drive, has less transmission ratio loss and is more durable and wear-resistant

Low noise operations: you might probably have neighboring households around and who do not like noise. That is another reason why the Taichang flat pellet machine is the best choice to purchase. The flat die pellet mill design has a 100% copper motor with an embedded heat sink. The bearings are also structured such that the rolling parts produce minimal noise unless there is low oil.

feed pellet machine copper motor
feed pellet machine automobile rear axle

Modern transmission system: as a leading manufacturer of flat die pellet machines, the Taichang series makes use of a rear axle differential that operates like that of an automobile assembly. That helps the flat die pellet mill rpm and minimizes losses in the transmission ratio. The belt and drive design of the pellet mill flat die is also awesome and does not make a loud noise.

Wide Feed Inlet: the large feed inlet design makes this machine very convenient for anyone, including beginners. In addition, the broad discharge outlets with baffles on both sides imply minimal spillage of feed pellets. The produced pellets are also discharged faster and more effectively.

larger input and output hopper for feed pellet machine
feed pellet machine Adopt nylon sliding casters

Adopt nylon sliding casters, wear-resistant and durable

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