How To Use Wood Pellet Maker and Make Batch of Wood Pellets?

The wood pellet industry has grown rapidly over the past few years. Wood pellets are being used for multiple purposes both in commercial and residential setups.

However, for that, you need to have access to the best quality wood pellet maker. Without the right choice of wood pellet maker, you will not be able to fulfill your exact requirements of producing high-quality wood pellets.

So, it is really important for you to invest in the right wood pellet maker and then start off with the pellet production process. Also, there are quite a few steps that you need to take in order to produce wood pellets using wood pellet makers.

So, here we are going to talk to you about how the wood pellet industry works and what are the different steps that you are required to take in order to produce wood pellets of high quality from the available raw materials.

Wood Pellets Overview[1]

Wood pellets are mostly biofuels that are made from residual leftovers. There are different types of raw materials that can be used in the production of wood pellets. These wood pellets have become really popular in different industrial sectors and serve multiple purposes. They are also a sustainable source of energy and are available in different types.

So, you can get the exact wood pellets depending on your requirements. Here’s why wood pellets are so important:

● They are a renewable source of energy and can be used for multiple purposes.

● They have a very low carbon footprint which makes them suitable for the environment.

● The wood pellets are available in abundant quantities and their prices are quite affordable.

● Storing the wood pellets is an easy affair. They can be stored in any cool and dry place.

● The wood pellets are also completely natural and do not contain harmful chemicals.

Raw Materials You Need to Make Wood Pellets[2]

When it comes to choosing the right raw materials for your wooden pellets, there are multiple options that you can choose to go for.

However, you must keep in mind that the type of material you choose is going to determine the quality of the wooden pellets. It is also important for you to consider which raw material is easily available near your wood pellet processing plant. This is going to make it easier for you to get the raw material transported to the plant.

You should also consider the cost of raw materials and their reliability. Only then should you decide on the right kind of raw material you need for your wooden pellets.

Here are a few commonly used raw materials for wood pellet making:

Sawdust: Sawdust is one of the most common types of materials used for making wood pellets. Sawdust is not only easily available but it is also available at a cheaper price. You will also be able to produce wood pellets of good quality by using sawdust as your raw material.

Wood chips: Wood chips and wood shavings are used in wood pallet production. You will also find a lot of wood pellet industries using wooden residue-like branches and trimmings for the manufacturing of wood pellets.

Wood logs: Wood logs can be chipped to the desired size to prepare wooden pallets. Both hardwood and softwood species of wood are used for this purpose. The wood pellets produced are also of really good quality.

Agriculture residue: Different agricultural residues like rice and corn residue can be used to produce biomass pellets. This is again a very popular way of wood pellet production and the cost incurred is also quite less.

Forest residues: These days, pellet mills are also keen on using forest resources for pellet production. This promotes sustainable forestry practices and the forest residue can be put to good use.

How to Choose Your Wood Pellet Makers

There are quite a lot of things that you are required to consider while choosing your wood pellet maker.

Here are some of the noteworthy factors:

Check the reputation of the company: The first thing to consider would be the reputation of the company of the wood pellet maker. Always make it a point to get your wood pellet maker from a reputed supplier only. This will ensure that your product is of the topmost quality. You can do your research on the reputation and then make the right decision for yourself.

Consider the quality of the machine: Here is the next thing that you need to consider. It is really necessary that you consider the quality of the wood pellet maker that you are about to invest in. You are going to find a lot of different machines available with different qualities. So, always pick one such machine that will help you in manufacturing the best quality wood pellets.

Check the price: The next thing to consider is the price. Different wood pellet makers come at different prices. So, it is again important that you consider the prices of the products and then pick one such product for yourself that will uniquely fulfill your requirements. It is also a better idea to set a particular budget for yourself and then start your search for the right wood pellet maker.

Analyze the safety features: You should also consider the safety features of the wood pellet maker and then make your buying decision. You do not want your device to end up causing unnecessary harm to the workers. So, a better idea for you would be to look for wood pellets that have all the necessary safety features installed. This will offer you a really safe experience.

Check the warranty of the wood pellet maker: It is really important for you to check the warranty of the wood pellet maker. You would not want to invest in a wood pellet maker that can get damaged within just a few days.

So, always make sure that there is a warranty on the product. This will help you to ensure that your job gets done in the best way possible. You can also save a lot of bucks on frequent maintenance and repairs.

How to Use the Wood Pellet Maker[3]

Typical production processes in a wood pellet plant

Wood pellet plants are a popular type of pellet mill. They mostly use wood chippers, hammers, coolers, and other facilities like conveyors, packing machines, etc for the pellet production process.

The production takes place in 8 different steps:

Initial size reduction: The raw materials are first preprocessed before they are fed to the pellet-making machine. The sizes of the raw materials are reduced considerably
to ensure that the pellet processing is carried out in a smooth and effective way. A wood chipper is mainly used to reduce the size of the raw materials. The raw material should have a size of less than 6mm.

Drying: The next step is to remove the moisture content from the raw material. A drum dryer is mostly used for removing moisture at high temperatures. The drum dryer operates in a smooth and simple way and has a relatively low cost. They also expose the raw material to hot air so that the moisture is reduced evenly.

Sieving: The next step is the initial sieving process. Here, the various impurities like rocks and stones are removed from the raw materials so that the pellet manufacturing process becomes smoother. The big stones and gravel are mainly removed manually while the smaller foreign objects are separated using a stone trap.

Grinding: Next comes grinding. Grinding is done using a hammer mill. Here, the raw material is ground to small sizes. Before the grinding process begins, you must also ensure that the raw material is completely dry and free of moisture content. Nowadays, various sophisticated machines are also being used for the grinding process.

Pelletizing: The next step is the pelletizing step. Here the raw materials are converted to pellets. This is done using the die roller of the wood pellet maker. Great pressure is applied so that the pellets can be sized properly as per your requirement.

Cooling: In order to ensure that the pellets are of the best quality, proper cooling is necessary. The cooling process is mainly done to strengthen the pellets. Once the pellets leave the press, they are in a very soft and warm state. So, the pellets must be cooled down to ensure that the moisture content is reduced and their structures are hardened.

Final sieving: Next comes the final sieving process. Here again, the oversized particles are removed so that the pellets are of proper market condition and meet the individual specifications of the buyers.

Storing and packaging: Once the production process is complete, it is time to conveniently pack and store the pellets so that they can be used whenever required. During the summer, the wooden pellets have to be stored properly because there is a minimum requirement for the pellets during the summer months.

Make sure that the pellets are stored in dry conditions so that they do not absorb moisture. They should also be packed properly so that they can easily be distributed by trucks and other vehicles.

Typical production processes in a small pellet mill

Small pellet mills have become really popular in the biomass densification market. The wood pellets produced from the small pellet mills are mostly used for residential purposes. They add convenience to our lives and can be used as animal feed or for heating.

You can build your own in-house heating system using the wooden pallets produced from small pellet mills. This can help you save a considerable amount of money and can also make your life easier. The production process is also quite easy.

Here we have listed out the various steps of pellet production in a small pellet mill:

Receiving and resizing the raw materials: The first step would be to acquire the required raw materials. The suitable raw materials for small pellet production are farm waste, bio waste, and other kinds of biomass material. Make sure that the raw materials are of suitable size before you actually feed them to the pellet maker.

The average size of the raw material should be around 1 inch. You can make use of a hammer mill to chip the raw material to the desired size. Running the hammer mill at around 3000 RPM to 8000 RPM can help you acquire raw materials of the desired size. You should also screen the raw materials to eliminate granules of larger size.

Pelletizing: The next step would be to pelletize the raw materials. The dried raw materials are forced through the die hole of the small pellet mill at high pressure. The pressure is applied by a there the common types are the type and types of rulers.

You should also choose the right kind of engine for your pellet production process. There are different varieties of engines available like diesel engines, electric engines, gasoline engines, etc. and your choice of engine would depend on the quality of pellets you want for yourself.

Bagging: Once the raw materials have been transformed into pellets of small sizes, it is time for you to bag the pellets. Make sure that the pellets are packed in proper bags so that they can easily be transported from one location to another without you having to undergo any hindrance on the same. When properly bagged, the wood pellets can be stored for months without the chance of them getting damaged

Conclusion

And this is how the pellet production process is carried out. To know more about how exactly you are going to produce wood pellets conveniently, it is high time that you contact us and we are going to provide you with the necessary details on the same.

You can also contact us if you want to invest in the best quality wood pellet maker for your job.